INTELLIGENT INDUSTRIAL SYSTEM

NERVOUS SYSTEM

BEYOND
PREDICTIVE

Detect failures early and act faster with an affordable predictive maintenance system

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LIVE SYSTEMS · REFLEXSENSE v2.4 --:--:--
$304M
Capital Preserved
97,631
Hours of Downtime Avoided
93.4%
AI Prediction Accuracy
1 GWh
Energy Saved Per Year
ONE COMMAND CENTER

The brain of
your operation.

Not just data — intelligence. Your dashboard is the living cortex that sees, understands, and acts on every signal from every machine, in real time.

Real-Time Senses

Live telemetry for vibration, temperature, and light intensity gathered from rigid, industrial-grade MEMS sensors — streamed every 2 seconds.

Actionable Alarms

Alarms you can trust with clear next steps — so your team finds the fix faster. WARN and CRIT thresholds per sensor, escalating from amber to red.

Device Health & Status

Equipment status awareness at a glance — health scores, uptime bars, and reliable communication status for every connected node on your floor.

Secure Infrastructure

Secure and scalable data infrastructure powered by ngrok for safe data tunneling — your machine data travels encrypted, never exposed.

LIVE NEURAL FEED
REFLEXSENSE --:--:--
Temperature
--
°C
Vibration
--
mm/s
Light (LDR)
--
lux
Humidity
--
%RH
Machine A — Motor87%
Machine B — Conveyor61%
Machine D — Pump34%
NERVE-B VIB — 71 mm/s exceeds CRIT threshold→ Inspect bearing
AXON-C TEMP — Rising trend +8°C / 4h→ Check coolant
NERVE-A — All systems nominal
TURNING TIME INTO REVENUE

The cost of reactive
maintenance is enormous.

Every hour of unplanned downtime is revenue lost, morale spent, and competitive ground surrendered. ReflexSense makes the math undeniable.

97,631
HOURS TURNED BACK INTO REVENUE
Downtime avoided across active deployments
1 GWh
ENERGY SAVED PER YEAR
Leaner operations team, optimised load cycles
40%
REDUCTION IN MAINTENANCE SPEND
Fix only what needs fixing, only when it needs it
REACTIVE APPROACH
Machine Breaks → Repair
Unexpected failure mid-production
🛑
Emergency shutdown, production halts
📞
Rush-call technician, source spare parts
4–48 hours of unplanned downtime
📉
Cascading damage to downstream systems
Avg. cost: $15,000–$260,000 per incident
VS
PREDICTIVE APPROACH
Early Signal → Maintenance Before Breakdown
📡
ReflexSense detects anomaly: vibration trend rising
🔔
Actionable alarm with clear next steps dispatched
🔧
Scheduled maintenance during planned downtime
Machine repaired before failure, zero disruption
📈
Full production output maintained
Avg. cost: $500–$2,000 per intervention
WHO WE SERVE

Built for every
decision-maker on the floor.

ReflexSense delivers what matters most to the people who matter most — at every level of the operation.

PLANT MANAGER
Lead with Confidence.
Drive tangible results and make outcomes more predictable across every line.

You're accountable for the entire floor. ReflexSense gives you a single view of every machine's health — so your weekly reports show progress, not post-mortems. OEE goes up. Surprises go down.

↑ OEE · Predictable output · Board-ready metrics
RELIABILITY ENGINEER
Own the Data.
Gain clarity on root causes and drive smarter decisions with 9-axis motion fusion.

You live in the data. ReflexSense gives you the full vibration spectrum, temperature trends, and humidity drift — across all axes, all sensors, all history. Root cause analysis becomes conclusive, not speculative.

9-axis MEMS fusion · Root cause clarity · Trend memory
MAINTENANCE ENGINEER
Stay Ahead of Failures.
Get a break. Keep machines running smoothly without the stress of sudden breakdowns.

You're the last line of defence. ReflexSense turns reactive firefighting into planned, confident action. Alarms tell you exactly what's wrong and what to do first — so you sleep better, and machines run longer.

Clear next steps · Scheduled work orders · Less stress
THE ADAPTIVE ADVANTAGE

Deep tech that
evolves with you.

Unlike static models that decay after deployment, our AI continuously learns from your machines — reaching precision that static rules can never match.

01
Adaptive Ensemble AI

Our system combines Deep Reinforcement Learning, Random Forest, and Gradient Boosted Machines in an ensemble that continues to evolve after deployment — not just at training time. Each machine's model adapts to its unique environment.

DRL + RF + GBM ENSEMBLE
02
No Rip-and-Replace

Built to plug into the tools teams already use. ReflexSense integrates natively with SAP, Oracle NetSuite, Power BI, and your existing CMMS — adding intelligence without disrupting workflows.

SAP · NETSUITE · POWER BI · CMMS
03
Rigid Industrial Hardware

Our devices are engineered to be rigid to temperature extremes, industrial vibration, and natural abstractions. MEMS-grade sensors rated for real shop-floor conditions — not lab environments.

IP-RATED · MEMS-GRADE · INDUSTRIAL CERTIFIED
ADAPTIVE ENSEMBLE MODEL PERFORMANCE
93.4%
Prediction Accuracy (Post-Deployment Learning)
DRL
RF
GBM
ENS
NATIVE INTEGRATIONS
SAP Oracle NetSuite Power BI CMMS REST API

THE REFLEXSENSE IDENTITY

Your machines
can feel now.

Just as the human nervous system senses, reacts, and learns — ReflexSense gives industrial machines the same biological intelligence. Sensors are your senses. Control algorithms are your reflexes. Data history is your machine's memory.

Sensory Layer — Feel Failures
MEMS-grade sensors capture temperature, vibration, humidity, and light — the senses your machines never had.
Reflex Layer — Act Instantly
Control algorithms respond to disturbances in milliseconds — the involuntary reflex arc of industrial automation.
Memory Layer — Learn Patterns
Historical analytics build operational memory — so your machines grow smarter with every cycle they run.
TEMP VIB HUM LDR ENV REFLEX SENSE SENSOR OUTPUT DENDRITES AXON
CAPABILITIES

Built for real industry.

Every capability forged for the shop floor. Rugged, fast, and readable in milliseconds.

01
Real-Time Sensing

Every 2 seconds, live readings from thermistors, vibration, LDR and humidity sensors stream into your dashboard — zero latency, zero guessing.

02
Predictive Reflexes

Pattern recognition flags vibration trends, temperature spikes, and humidity drift before they cascade into failures. Catch it early, fix it cheap.

03
Neural Alert System

Configurable WARN and CRIT thresholds per sensor. Alerts escalate from amber to red — visual signals that mirror biological stress responses.

04
Command Dashboard

A live command center view — charts, health bars, and machine states. Responsive for phone, tablet, and control-room screen alike.

NEURAL PIPELINE

From sensor
to insight.

Four neural stages — sense, transmit, analyse, act — one seamless reflex arc from raw hardware to actionable decision.

01
Sense

RP2040 reads thermistors, vibration, LDR and humidity probes via MicroPython firmware. Machines feel their environment for the first time.

DENDRITE INPUT
02
Transmit

Readings pulse over a FastAPI server via secure Ngrok tunnel — the axon carrying signals from machine to brain, anywhere on Earth.

AXON SIGNAL
03
Analyse

The server stores history, computes health scores, and flags threshold crossings. This is the machine's cortex — building memory and context.

CORTEX PROCESS
04
Act

The live dashboard visualises every stream — charts, alerts, health bars — giving operators the motor response they need, instantly.

MOTOR RESPONSE
LIVE NEURAL FEED
REFLEXSENSE --:--:--
Temperature
--
°C
Vibration
--
mm/s
Light (LDR)
--
lux
Humidity
--
%RH
Machine A — Motor87%
Machine B — Conveyor61%
Machine D — Pump34%
VERSATILE PROTECTION

One nervous system.
Every sector.

Designed for operations that can't afford enterprise downtime — or enterprise pricing. The ReflexSense framework adapts to every environment.

01
Manufacturing

Preventing production line halts that lead to massive losses. Monitor motors, conveyors, compressors and pumps. Catch bearing wear through vibration trends before your line goes dark.

VIBRATIONTEMPERATUREUPTIMEOEE
02
Agriculture

Providing calculated solutions to save crops from weather-related revenue reversal. Track soil humidity, greenhouse temperature, and light intensity for data-driven irrigation and crop protection.

HUMIDITYLIGHT (LDR)CROP SAFETY
03
Transportation & Railways

Monitoring point machines to detect degradation before failure. Continuously sense switching mechanisms and mechanical components — catching early degradation before it becomes a safety incident.

VIBRATIONREAL-TIMESAFETYALERTS
04
Healthcare & Facilities

Ensuring stability in critical automation environments. HVAC systems, refrigeration units and clinical automation stay within safe operating parameters — environmental drift triggers alerts before patient safety is affected.

TEMPERATUREHUMIDITYCOMPLIANCE
NEURAL STACK
RP2040 MicroPython FastAPI Ngrok Chart.js Thermistor LDR Sensor Vibration MEMS DHT Humidity DRL + RF + GBM
REFLEXSENSE SYSTEM ACTIVE

From insight
to action.

"Our team now sees technology as a partner in decision-making, not just a tool."

— Operations Director, ReflexSense Client

Your equipment is already sending signals.
Are you listening?